Victaulic VE272SFS Spezifikationen

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R
Operating and Maintenance
Instructions Manual
VE272FS
Pipe Roll Grooving Tool
WARNING
Failure to follow instructions and warnings may result in serious personal injury,
property damage or improper installation.
Before installing, operating, or servicing this tool, read and understand the instruc-
tions in this manual and all warning labels on the tool.
If you need additional copies of the manual or have any questions about the safe
operation of this tool, contact Victaulic Europe, Prijkelstraat 36, Nazareth, Belgium,
phone: +32-9-381 15 00, or your Victaulic Sales Office.
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Inhaltsverzeichnis

Seite 1 - Instructions Manual

ROperating and Maintenance Instructions ManualVE272FSPipe Roll Grooving ToolWARNING• Failure to follow instructions and warnings may result in serious

Seite 2

VE272FS105 Fully open the power drive chuck. (Consult power drive manufacturer's instructions.)6 Slide the tool head assembly fully onto the powe

Seite 3

VE272FS1111 Tighten the hex head bolts with a wrench.12 Release the lower legs by loosening the hex bolts. Turn the leg pads at the bottom until they

Seite 4 - OPERATOR SAFETY INSTRUC

VE272FS1214 Tighten the hex head bolts with a wrench. The legs should now support the tool in a level position.15 Attach the pump and its support to t

Seite 5 - Tool Maintenance

VE272FS13duce clockwise rotation of the chuck, lower roll and pipe.20 Depress foot switch and check chuck and lower roll direction and tool stability.

Seite 6 - INTRODUCTION

VE272FS14PRE-OPERATION ADJUSTMENTSEvery Victaulic® tool is checked, adjusted and tested at the factory prior to shipment. Before grooving, however, th

Seite 7 - TOOL NOMENCLATURE

VE272FS15* 508 mm long for aluminum, PVC and lightwall steel and stainless steel. 381 mm long for Sched. 30 and standard wall steel and stainless stee

Seite 8 - 610-559-3300

VE272FS16Figure 2 - Tracking angleRoll Guard AdjustmentThe VE272FS guards must be adjusted every time rolls are changed or pipe size or wall thick-nes

Seite 9 - TOOL SETUP

VE272FS173 Set groove diameter stop to pipe size and schedule/thickness to be grooved. To do this, back off the depth adjuster lock, align the depth a

Seite 10

VE272FS187 Pump upper roll down into firm contact with the pipe.8 Remove the guard setting pad from its stor-age hook. Hold the guard setting pad firm

Seite 11

VE272FS193 Insert a piece of pipe of the correct size and schedule/thickness to be grooved over the lower roll with the pipe end against the lower rol

Seite 13

VE272FS20Figure 3 - Positioning the stabilizer.Groove Diameter Stop Adjust-mentThe groove diameter stop must be adjusted for each pipe size or change

Seite 14 - PRE-OPERATION ADJUSTMENTS

VE272FS21grooved, place the pipe over the lower roll with the pipe end against the lower roll backstop flange.5 Prepare a trial groove. To do so, foll

Seite 15 - 6 m Pipe

VE272FS22GROOVING OPERATIONBefore grooving, make sure you have followed all instructions in:• "Tool Setup"• "Grooving Rolls"• &quo

Seite 16 - Roll Guard Adjustment

VE272FS235 Insert a piece of pipe of the correct size and schedule/thickness to be grooved over the lower roll with the pipe end against the lower rol

Seite 17

VE272FS2410 Let the grooving continue until the depth adjuster lock comes into full, firm contact with the underlying surface. Continue pipe rotation

Seite 18 - Pipe Stabilizer Adjustment

VE272FS25ROLL CHANGINGRoll RemovalLower Roll (all sizes)1 Open hand pump valve by turning counter-clockwise. This will allow upper roll and arm to mov

Seite 19

VE272FS265 Remove nut, washer and roll and store in a clean place.Upper Roll (all sizes)1 With a wrench, loosen and remove upper roll bolt as shown. P

Seite 20 - INCORRECT

VE272FS272 While upper roll is removed from tool, in-spect the roller bearing inside for contamina-tion, proper lubrication and movement. Also inspect

Seite 21

VE272FS282 Install flat washer and large nut on thread-ed arbor stud, in front of lower roll, and tighten securely with a wrench.3 Install (thin) jam

Seite 22 - GROOVING OPERATION

VE272FS292 Grease main shaft bearings at fittings pro-vided as shown. Use a No. 2EP Lithium base grease.3 Lubricate the linkage mechanisms, the arm pi

Seite 23

VE272FS3READ THIS FIRST - HAZARD IDENTIFICATION 4OPERATOR SAFETY INSTRUCTIONS 4General 4Tool Setup 4Operating Tool 5Tool Maintenance 5INTRODUCTION 6Po

Seite 24

VE272FS30dipstick, remove cap; oil should be approxi-mately 15-25 mm from the end.Air Bleeding1 To bleed air from the system, hold the entire pump abo

Seite 25 - ROLL CHANGING

VE272FS31PARTS ORDERING INFORMATIONWhen ordering parts, the following information is necessary for Victaulic Europe to process the order promptly and

Seite 26 - Roll Installation

VE272FS32ACCESSORIESVictaulic Adjustable Pipe Stand VAPS112Victaulic Model VAPS 112 (art. code: R000112PS0), a portable, adjustable, roller type, four

Seite 27

VE272FS33of 219,1 mm and above. Contact Victaulic Eu-rope for details.

Seite 28 - MAINTENANCE

VE272FS34TROUBLESHOOTINGProblem Possible Cause SolutionPipe will not stay in grooving rolls. Incorrect pipe positioning. See Pipe Support section.Impr

Seite 29 - Hydraulic Systems

VE272FS35TOOL RATING AND ROLL SELECTIONStandard and "ES" Rolls - Color Coded BlackNotes for Standard and "ES" Rolls:COLUMN 1: Stee

Seite 30 - Recommended Lubricants

VE272FS36Rolls for Stainless Steel Pipe† (RX Rolls) - Color Coded Silver† Types 304/304L and 316/316LRolls for Copper Tubing - Color Coded Copper†Draw

Seite 31 - PARTS ORDERING INFORMATION

VE272FS37ROLL GROOVE SPECIFICATIONSSteel Pipe and All Materials Grooved with Standard and RX RollsStandard roll groove specifications notes:COLUMN 1:

Seite 32 - ACCESSORIES

VE272FS38COLUMN 2: Gasket seat – The pipe surface shall be free from indentations, roll marks, and projections from the end of the pipe to the groove,

Seite 33

VE272FS39Drawn Copper TubingCopper tubing roll groove specifications notes:COLUMN 1: Outside diameter – The outside diameter of roll grooved tubing sh

Seite 34 - TROUBLESHOOTING

VE272FS4READ THIS FIRST - HAZARD IDEN-TIFICATIONDefinitions for identifying the various hazard levels shown on warning labels or to indicate proper sa

Seite 35

VE272FS40Steel Pipe and All Materials Grooved with "ES" Rolls"ES" roll groove specifications notes:COLUMN 1: Outside diameter – Th

Seite 36 - † Types 304/304L and 316/316L

VE272FS41PIPE DIMENSIONSSeamless and Welded Steel Pipe†† For reference only. The VE272FS cannot groove all schedules of steel pipe in table.Drawn Copp

Seite 39 - Drawn Copper Tubing

how to contact Victaulic EuropeVictaulic Europe subsidiariesVictaulic EuropePrijkelstraat 36B-9810 NazarethBelgiumtel: +32-9-381.15.00fax: +32-9-380.4

Seite 40

VE272FS5• Avoid dangerous environments. Don't use the machine in damp or wet locations. Don't use the tool on sloped or uneven ground or flo

Seite 41 - PIPE DIMENSIONS

VE272FS6INTRODUCTIONThe Victaulic® Vic-Easy® Series VE272FS is a semi-automatic hydraulic feed tool for roll grooving pipe to prepare it to receive Vi

Seite 42

VE272FS7TOOL NOMENCLATUREThe numbers in the illustration indicate the loca-tion of the following warning labels:• Label 1• Label 2Item Descriptiona fo

Seite 43

VE272FS8• Label 3RECEIVING TOOLVictaulic® VE272FS tools are packed individual-ly in sturdy containers, designed for use in re-shipping the tool.NOTE:

Seite 44 - Victaulic Europe subsidiaries

VE272FS9carbon steel pipe. Rolls are marked with the size and part number and color coded for pipe material, for your convenience.For grooving to othe

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